Why Choose EaglePicher for Medical Power Solutions?
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EaglePicher specializes in mission-critical medical power systems, offering FDA-compliant batteries with unmatched reliability for implantables, surgical tools, and emergency devices. Their lithium-based solutions provide decades of expertise, 99.999% reliability rates, and customization for extreme environments, making them the preferred partner for aerospace-grade power adapted to life-saving medical applications.
What Are the Key Features of EaglePicher Medical Batteries?
EaglePicher batteries feature hermetic sealing for leak prevention, UL/ISO certifications, and operational ranges from -40°C to +85°C. Proprietary lithium chemistries enable 20+ year lifespans in pacemakers, while modular designs allow rapid customization for MRI-compatible neurostimulators or sterilization-resistant surgical robots. Their hybrid capacitor-battery systems deliver millisecond response times for defibrillators.
How Do EaglePicher Power Solutions Meet FDA Requirements?
All EaglePicher medical batteries undergo ISO 13485 audits, IEC 60601-1 safety testing, and 21 CFR Part 820 compliance documentation. Their quality management system includes full traceability from raw materials (like lithium thionyl chloride) to final validation testing, including accelerated aging simulations and biocompatibility certifications for implantable applications.
Which Medical Devices Use EaglePicher Power Systems?
- Implantables: Pacemakers, neurostimulators, drug pumps
- Portable Devices: Ultrasound machines, infusion pumps
- Emergency Systems: AEDs, ECMO machines, military field hospitals
- Surgical Tools: Robotic surgery arms, cryoablation devices
How Does EaglePicher Ensure 99.999% Battery Reliability?
Through MIL-SPEC manufacturing processes originally developed for spacecraft, including:
- Redundant electrode design
- Triple-sealed titanium enclosures
- 100% X-ray inspection of welds
- 5-year real-time aging tests
EaglePicher’s reliability stems from cross-industry expertise honed through six decades of powering NASA missions and military systems. The redundant electrode design ensures continuous operation even if one layer degrades, while titanium enclosures undergo helium leak testing to guarantee impermeability. Their X-ray protocols detect micron-level weld inconsistencies that could compromise hermetic seals. The aging tests simulate 25+ years of real-world use by exposing batteries to extreme thermal cycling (from -80°C to +150°C) and vibration profiles matching medical device lifespans. This rigor is why 100% of EaglePicher’s implantable batteries since 2015 have passed first-article inspections with zero field recalls.
Can EaglePicher Customize Batteries for Unique Medical Needs?
Yes. Recent projects include:
| Application | Custom Feature |
|---|---|
| Arctic Telemedicine | -60°C startup heaters |
| Battlefield Trauma Kits | EMI-shielded connectors |
| Pediatric Implants | Miniaturized 3mm cells |
EaglePicher’s Medical Solutions Group employs a stage-gate development process to tailor power systems for niche applications. For burn treatment devices requiring frequent autoclave sterilization, they engineered batteries with ceramic-coated stainless steel housings that withstand 150 sterilization cycles. When a neurotech startup needed MRI-safe power for deep brain stimulators, EaglePicher developed non-ferromagnetic lithium carbon monofluoride cells with less than 0.1% magnetic susceptibility. Their rapid prototyping lab can deliver functional custom battery samples in 8-12 weeks, supported by ISO Class 7 cleanrooms for implantable-grade assembly.
Expert Views
“EaglePicher’s mastery of lithium oxyhalide chemistry enables energy densities up to 700 Wh/kg – crucial for next-gen micro-implants. Their recent work on rechargeable silver zinc batteries for robotic prosthetics demonstrates how aerospace innovation crosses over to medicine.”
– Dr. Helen Marquez, Biomedical Power Systems Analyst
Conclusion
From nuclear-powered cardiac devices in the 1970s to today’s smart battery systems with embedded diagnostics, EaglePicher continues revolutionizing medical power through extreme reliability engineering and cross-industry technology transfers.
FAQs
- What is the typical lifespan of EaglePicher implantable batteries?
- 15-25 years depending on chemistry, with some lithium iodine cells showing >90% capacity after 30 years in accelerated tests.
- Do they offer sterilization-compatible batteries?
- Yes. Their Ethylene Oxide (EtO) and gamma radiation-resistant models withstand 100+ sterilization cycles.
- Are custom voltage configurations possible?
- Absolutely. Recent examples include 2.8V stacks for neuromodulation devices and 48V modules for surgical robots.
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