Description
Our 24V 160Ah LiFePO4 Forklift Battery delivers industrial-grade power for demanding material handling operations. As a trusted lithium battery manufacturer, we specialize in OEM solutions that combine advanced LiFePO4 technology with customizable designs for superior performance and ROI.
Key Features
Unmatched Cycle Life: 5,000+ cycles at 80% DoD ensure 3x longer service than lead-acid batteries, minimizing replacement costs.
High-Power Output: 160A continuous/480A peak discharge handles heavy loads seamlessly, maintaining productivity in multi-shift operations.
Smart Safety Integration: Multi-layer BMS protects against overcharge, short circuits, and thermal extremes with real-time SOC/temperature monitoring.
All-Environment Durability: IP65-rated metal casing withstands dust, moisture, and temperatures from -20¡ãC to 60¡ãC for reliable indoor/outdoor use.
Product Description
Engineered for OEM and wholesale partners, our 24V 160Ah Lithium Forklift Battery provides 4.096 kWh energy in a compact 623x209x626mm footprint. The LiFePO4 chemistry enables 2-hour fast charging (0-80%) and 90% energy efficiency, reducing downtime by 40% compared to traditional alternatives.
Technical Advantages
Space-Saving Design: 90kg lightweight construction allows direct retrofitting into existing forklifts without structural modifications.
Zero Maintenance Operation: Eliminate watering, equalization, and terminal cleaning with self-balancing lithium technology.
Customizable Interfaces: RS485/CAN communication ports support fleet management integration for data-driven energy optimization.
OEM & Bulk Purchase Benefits
Tailor battery dimensions, connectors, and BMS protocols to match specific equipment requirements. Bulk orders receive volume discounts, 5-year warranties, and priority technical support for seamless fleet electrification.
Performance Comparison
Our lithium battery achieves 50% faster charging and 30% higher energy density than lead-acid alternatives. With 5000+ cycles versus 1500 cycles for lead-acid, it reduces total ownership costs by 60% over a 10-year lifespan.
Optimal Usage Guidelines
Store batteries at 20%-80% SOC in dry environments. Utilize opportunity charging during breaks to maximize uptime. Monthly BMS health checks via integrated diagnostics ensure peak performance.
Certifications & Compliance
All batteries meet UN38.3, CE, and RoHS standards, with optional UL1973 certification for North American markets. Our ISO-certified manufacturing process guarantees consistent quality for global industrial applications.
Chinese Suppliers for 24V 160Ah Forklift Batteries
Who are top Chinese suppliers for 24V 160Ah forklift batteries?
Top Chinese suppliers for 24V 160Ah forklift batteries include BYD, CATL, and Gotion High-tech. These manufacturers are renowned for producing high-quality lithium batteries for industrial applications, offering reliable performance and competitive pricing. They cater to a global market with their advanced battery technology designed for forklifts and other heavy-duty machinery.
What certifications do Chinese lithium forklift battery suppliers have?
Leading Chinese lithium forklift battery suppliers typically hold ISO 9001 (quality management), ISO 14001 (environmental management), and UL certifications. These certifications ensure their products meet global standards for safety, performance, and environmental compliance. Additionally, many also have CE and RoHS certifications for safety and non-toxic materials, ensuring they meet European market requirements.
How do Chinese lithium batteries compare to traditional forklift batteries?
Chinese lithium batteries generally outperform traditional lead-acid forklift batteries in terms of longer lifespan, efficiency, and charging speed. Lithium batteries provide longer cycle life, faster charging, and are more energy-efficient, leading to lower total cost of ownership. Unlike lead-acid batteries, lithium batteries require minimal maintenance and are lighter, improving forklift performance and reducing operational costs.
Can Chinese suppliers customize 24V 160Ah lithium forklift batteries?
Yes, many Chinese suppliers offer the option to customize 24V 160Ah lithium forklift batteries to meet specific requirements. Customizations can include tailored voltage, capacity, and BMS (Battery Management System) settings, ensuring compatibility with particular forklift models and operational needs. This allows businesses to optimize battery performance for their unique applications.
What warranty do Chinese lithium forklift battery suppliers offer?
Chinese lithium forklift battery suppliers typically offer warranties ranging from 3 to 7 years, depending on the battery’s capacity and intended use. The warranty typically covers issues like defects in materials or manufacturing faults, providing customers with peace of mind regarding battery performance and durability over time.
Are Chinese lithium forklift batteries compliant with international safety standards?
Yes, Chinese lithium forklift batteries are compliant with international safety standards, including UL (Underwriters Laboratories) and CE certifications. These standards ensure the batteries meet rigorous safety, performance, and environmental requirements, making them suitable for industrial applications worldwide. Additionally, they comply with UN38.3 standards for safe transportation of lithium-ion batteries.
Forklift Battery Specifications and Performance
What are typical voltage and capacity for forklift batteries?
Forklift batteries typically range from 24V to 96V and have capacities ranging from 150Ah to 600Ah. 24V and 48V systems are commonly used in light to medium-duty forklifts, while 72V and 96V are designed for heavy-duty applications. The capacity determines the operational time and energy requirements, while voltage depends on the forklift’s power needs.
How does lithium-ion outperform lead-acid in forklifts?
Lithium-ion batteries outshine lead-acid batteries by offering longer lifespan, faster charging, and greater efficiency. Lithium batteries last 3-5 times longer and charge in a fraction of the time, reducing downtime. They also require minimal maintenance, unlike lead-acid, which needs regular water refills and equalizing charges, making lithium a more cost-effective solution over time.
What charging time does a 24V 160Ah lithium battery require?
A 24V 160Ah lithium forklift battery typically takes 2 to 4 hours for a full charge, depending on the charger’s output and the battery’s charge level. This is significantly faster than lead-acid batteries, which can take 8-10 hours. The quick charge time of lithium batteries minimizes downtime and increases productivity.
What maintenance is needed for industrial lithium forklift batteries?
Lithium forklift batteries require minimal maintenance compared to traditional lead-acid batteries. Key maintenance tasks include ensuring the Battery Management System (BMS) is functioning properly, keeping the battery clean, and ensuring that connections are secure. Additionally, monitor charge cycles and avoid overcharging to prolong the battery’s lifespan.
What safety standards govern lithium batteries in electric forklifts?
Lithium batteries in electric forklifts must meet international safety standards such as UL, CE, and RoHS. These standards ensure that the batteries are safe to use in industrial settings, protecting against risks like overheating, short circuits, and thermal runaway. The UN38.3 standard also governs the safe transport of lithium-ion batteries.
How do lithium and AGM batteries compare for forklift use?
Lithium and AGM (Absorbent Glass Mat) batteries both offer distinct advantages for forklift use. Lithium batteries provide longer lifespans, faster charging, and are lighter, making them ideal for high-demand operations. On the other hand, AGM batteries are more affordable initially but require more maintenance and have a shorter lifespan.
OEM Lithium Forklift Batteries
What are the key specifications of 24V 160Ah Li-ion battery?
A 24V 160Ah lithium-ion battery typically offers a nominal voltage of 24V and a capacity of 160Ah, allowing it to provide sufficient power for standard forklift operations in warehouses and other industrial settings. The battery uses lithium iron phosphate (LiFePO4) chemistry, known for its high energy density, long cycle life, and safety features.
How does OEM lithium battery enhance forklift performance?
An OEM lithium battery enhances forklift performance by providing consistent power over longer periods, reducing downtime with quick charging capabilities. These batteries improve forklift efficiency due to their lightweight design and extended lifespan, allowing for more lifting capacity and fewer interruptions in productivity compared to traditional lead-acid batteries.
What applications suit China OEM 24V 160Ah forklift batteries?
The 24V 160Ah lithium forklift battery from China OEM suppliers is well-suited for use in medium-duty applications, such as warehouses, distribution centers, and manufacturing facilities. It powers electric pallet jacks, stackers, and light to mid-range forklifts, offering reliable performance for indoor material handling tasks with a long cycle life and quick charging capabilities.
What safety features do OEM lithium forklift batteries offer?
OEM lithium forklift batteries come equipped with advanced Battery Management Systems (BMS) that monitor and manage charging, voltage, and temperature to prevent overcharging, overheating, and short circuits. Additionally, these batteries are designed with thermal protection and overcurrent protection, ensuring the safety of the forklift operator and the surrounding environment.
How to maintain a 24V 160Ah Li-ion forklift battery?
Maintaining a 24V 160Ah lithium forklift battery involves ensuring that the Battery Management System (BMS) is functioning correctly, regularly checking for visible damage, and cleaning the battery terminals to prevent corrosion. Additionally, avoid overcharging and deep discharging, as this can affect battery performance and longevity.
Why choose lithium over lead-acid for OEM forklift batteries?
Choosing lithium over lead-acid for OEM forklift batteries offers benefits such as longer lifespan, faster charging, and higher efficiency. Lithium batteries can last 3-5 times longer than lead-acid, reducing the need for replacements and minimizing maintenance. They also charge much faster, allowing for increased uptime and productivity in industrial settings.
Pricing and Cost-Effectiveness of 24V 160Ah Lithium Batteries
What is the price of 24V 160Ah lithium batteries?
The price of a 24V 160Ah lithium battery typically ranges from $1,500 to $4,000, depending on the brand, technology, and supplier. While lithium batteries come with a higher initial cost compared to traditional lead-acid, they offer significant savings in the long run due to longer lifespan and lower maintenance costs.
How does capacity affect warehouse battery pricing?
Battery capacity plays a significant role in warehouse battery pricing. Batteries with higher capacities (Ah) provide longer run times, but they are typically more expensive. A higher-capacity battery also requires more materials and advanced technology, which contributes to the cost increase. However, larger batteries can reduce the frequency of recharging, improving operational efficiency.
Are 24V 160Ah lithium batteries cost-effective?
Yes, 24V 160Ah lithium batteries are cost-effective in the long run despite the higher initial cost. They offer lower maintenance, longer lifespan, and faster charging compared to lead-acid batteries. These benefits result in lower total cost of ownership, making lithium batteries a more economical choice for businesses in the long term.
What brands supply 24V 160Ah warehouse batteries?
Leading brands that supply 24V 160Ah warehouse batteries include BYD, CATL, Gotion, and Enersys. These manufacturers are well-known for their high-quality lithium-ion batteries and provide tailored solutions for various industrial applications, including forklifts, material handling equipment, and warehouse operations.
How long do 24V 160Ah lithium batteries last?
A 24V 160Ah lithium battery typically lasts between 3,000 and 5,000 charge cycles, equating to around 5 to 10 years of use, depending on factors like charging habits and usage conditions. This is significantly longer than traditional lead-acid batteries, which typically last around 1,000 to 1,500 cycles.
Where to buy 24V 160Ah lithium batteries wholesale?
24V 160Ah lithium batteries can be purchased wholesale through direct manufacturers like BYD, Gotion, or CATL, as well as through online marketplaces such as Alibaba. When buying wholesale, it’s advisable to inquire about bulk pricing, shipping costs, and warranty terms to ensure the best deal.
