Description
Our 24V 280Ah LiFePO4 Forklift Battery redefines industrial power solutions for OEM partners and wholesale buyers. As a professional lithium battery manufacturer, we deliver advanced energy systems that combine durability, efficiency, and intelligent management for seamless integration into modern material handling fleets.
Key Features
Capacity Revolution: 280Ah lithium cells outperform 400Ah lead – acid equivalents, extending shift durations by 35% through 7.16 kWh energy storage.
Cycle Dominance: 5,000+ cycles at 80% DoD ensure 8 – 10 years of service life, reducing replacement costs by 60% compared to traditional batteries.
Peak Power Delivery: Sustains 280A continuous/500A peak discharge for heavy lifting, with 200A rapid charging capability for 80% charge in 90 minutes.
Military – Grade Protection: IP67 – rated metal housing withstands dust immersion and temporary water submersion, ideal for cold storage or outdoor yards.
Smart Monitoring: 24/7 BMS tracks SOC, voltage imbalance, and cell temperature, enabling predictive maintenance via cloud – based diagnostics.
Product Description
Engineered for OEM compatibility, our 24V 280Ah LiFePO4 Forklift Battery (630x251x450mm/60kg) eliminates counterweight modifications across Class I – III forklifts. The modular design features automotive – grade prismatic cells with <2% annual capacity decay, supported by active balancing technology that maintains cell voltage parity within ¡À20mV.
Customizable configurations include 24V/25.6V voltage options and 250Ah – 300Ah capacity variants, with DIN/Anderson connectors available for global fleet compatibility. Our lithium battery solutions reduce total ownership costs through maintenance – free operation and 25 – day expedited delivery (FOB/CIF/EXW terms).
What is the cycle life and performance of a 24V 280Ah lithium forklift battery?
The 24V 280Ah lithium forklift battery delivers 5,000+ cycles at 80% depth of discharge ¨C triple the lifespan of lead – acid alternatives. Its flat voltage curve maintains 95% energy efficiency during 8 – hour shifts, ensuring consistent lifting power until 10% residual capacity.
What are the maintenance guidelines for 24V 280Ah lithium forklift batteries?
Requires no watering or equalization charging. Simply wipe terminals quarterly with dielectric grease and store at 10¡ãC – 35¡ãC during extended downtime. The self – discharge rate of <3% monthly eliminates periodic recharge requirements.
What are the benefits of 24V lithium forklift batteries compared to lead acid?
Lithium batteries provide 2.5X faster charging, 70% weight reduction, and opportunity charging during breaks. Operators gain 45 more minutes per shift through elimination of battery changeovers, while warehouses save 30% floor space with vertical charging racks.
What are the optimal charging practices for 24V 280Ah lithium forklift batteries?
Charge at 0.5C rate (140A) using LiFePO4 – compatible chargers. Partial charging between 20% – 80% SOC extends cycle life by 25%. The BMS automatically limits charging when cell temperatures exceed 45¡ãC, ensuring thermal stability.
What safety standards apply to 24V 280Ah lithium – ion forklift batteries?
Certified to UL 2580, IEC 62619, and UN38.3 standards with 12 – layer protection against overcurrent, cell rupture, and thermal runaway. Flame – retardant separators and aviation – grade aluminum casing meet CE/RoHS compliance for global distribution.
How do 280Ah lithium forklift batteries provide long – term cost savings?
Reduces energy costs by 40% through 96% charge efficiency versus 70% in lead – acid systems. The 10 – year lifespan decreases disposal fees by 80%, while the 90% residual value after 5,000 cycles supports circular economy initiatives.
Pricing and Suppliers for 24V Lithium Forklift Batteries
What is 24V 280Ah lithium forklift battery price?
The price of a 24V 280Ah lithium forklift battery typically ranges between $2,500 and $6,000, depending on the supplier, battery technology, and additional features such as Battery Management Systems (BMS). Prices can vary based on the quality of materials used and any customization options. Bulk orders may lead to discounts, and specific battery certifications can influence the final price.
Which Chinese brands sell lithium forklift batteries?
Several Chinese brands are well-known for selling lithium forklift batteries, including BYD, CATL, Gotion, and Lishen. These companies offer a wide range of lithium-ion battery solutions for industrial use, including forklifts and material handling equipment. They are recognized for their innovation, competitive pricing, and adherence to international quality standards.
How does China lithium battery compare globally?
Chinese lithium batteries are considered competitive globally due to their high energy density, long lifespan, and affordability. Brands like BYD and CATL lead in terms of global market share. Chinese manufacturers focus on advanced Battery Management Systems (BMS) and rapid innovation, making their products a strong contender in the international market.
What warranty comes with Chinese forklift batteries?
Chinese forklift batteries typically come with a warranty ranging from 3 to 7 years. The warranty usually covers defects in materials and workmanship, ensuring reliable performance throughout the battery’s lifecycle. Extended warranty options may be available, especially for bulk purchases or high-end models. Be sure to check the terms for maintenance and service coverage.
Where to buy 24V lithium batteries in China?
24V lithium forklift batteries can be purchased directly from Chinese manufacturers like BYD, CATL, and Lishen, or through e-commerce platforms such as Alibaba and Made-in-China. Local distributors also offer these products with added services like installation and after-sales support. It’s essential to ensure that the supplier offers certifications and warranty coverage.
Are Chinese forklift batteries cheaper with shipping?
Chinese forklift batteries can often be cheaper compared to other global suppliers, even when shipping costs are factored in. Due to China’s large-scale manufacturing and competitive pricing strategies, the overall cost, including shipping, can still be more affordable than local alternatives in other regions. However, shipping fees can vary depending on the distance and volume of the order.
Benefits and Features of Lithium Forklift Batteries
What are high-capacity lithium batteries for forklifts?
High-capacity lithium forklift batteries refer to those with a higher energy output, typically ranging from 150Ah to 600Ah. These batteries are designed to provide longer run times and support heavier lifting operations. Their robust design makes them suitable for industrial settings where forklifts are used continuously, offering significant efficiency and productivity gains over standard batteries.
Benefits of lithium batteries in electric forklifts?
Lithium batteries in electric forklifts offer numerous benefits, such as a longer lifespan (3-5 times that of lead-acid), faster charging times, and minimal maintenance. These batteries are more energy-efficient, lightweight, and environmentally friendly compared to traditional lead-acid batteries. They also provide consistent power, improving forklift performance and uptime.
How do lithium forklift batteries compare to lead-acid?
Lithium forklift batteries have a longer lifespan, charge faster, and require less maintenance compared to lead-acid batteries. They can last up to 5,000 cycles, while lead-acid batteries typically last 1,000 cycles. Lithium batteries also charge in a fraction of the time and are lighter, making them a more efficient and cost-effective solution in the long run.
Key features of high-capacity lithium forklift batteries?
High-capacity lithium forklift batteries offer extended run times and higher energy density, making them ideal for high-demand operations. These batteries are equipped with advanced Battery Management Systems (BMS) that monitor performance and ensure safe operation. They are also lighter and more durable than traditional lead-acid batteries, reducing operational downtime and enhancing productivity.
What’s the lifespan of lithium batteries in forklifts?
The lifespan of lithium batteries in forklifts typically ranges from 3,000 to 5,000 charge cycles, significantly longer than lead-acid batteries, which last around 1,000 cycles. With proper care, lithium batteries can last 7-10 years, making them a more durable and cost-effective choice for industrial applications.
Safety considerations for lithium forklift batteries?
Safety considerations for lithium forklift batteries include temperature monitoring, proper ventilation during charging, and protection against overcharging and deep discharge. Batteries are also equipped with Battery Management Systems (BMS) to monitor voltage, current, and temperature, preventing thermal runaway. It’s important to follow manufacturer guidelines to ensure safe and optimal battery operation.
Certifications, Manufacturing, and Sustainability
What certifications do Chinese lithium battery OEMs hold?
Chinese lithium battery OEMs (Original Equipment Manufacturers) typically hold ISO 9001 (quality management), ISO 14001 (environmental management), UL (safety), and CE certifications. These certifications ensure that the products meet international safety, quality, and environmental standards. Additionally, UN38.3 certification is essential for safe transportation of lithium batteries.
How scalable is production capacity in China?
China has a highly scalable production capacity for lithium batteries, with some of the world’s largest battery manufacturers, such as BYD and CATL, producing millions of units annually. Their advanced manufacturing processes, large factories, and economies of scale enable them to meet both domestic and international demand effectively.
What technologies differentiate Chinese lithium battery manufacturers?
Chinese lithium battery manufacturers stand out due to their innovative technologies, including advanced Battery Management Systems (BMS), fast-charging capabilities, and high energy density. Many manufacturers focus on improving battery efficiency and longevity while reducing costs, which makes their products more competitive in global markets.
How do Chinese OEMs ensure competitive pricing strategies?
Chinese OEMs maintain competitive pricing by focusing on economies of scale, optimizing supply chains, and leveraging low labor costs. They also invest in advanced manufacturing technologies and automation, which helps reduce production costs. Furthermore, they often source materials in bulk, passing on the savings to customers while maintaining high product quality.
Which markets do Chinese lithium battery suppliers primarily export to?
Chinese lithium battery suppliers primarily export to North America, Europe, and Asia, with a strong presence in the material handling, automotive, and renewable energy sectors. Companies like BYD and CATL are leading exporters, known for their high-quality products that comply with international standards and certifications.
What sustainability practices do Chinese lithium OEMs implement?
Chinese lithium OEMs implement sustainability practices such as responsible sourcing of raw materials, reducing carbon footprints, and increasing energy efficiency in manufacturing. Many companies focus on recycling and reusing lithium and other materials to minimize environmental impact. Additionally, they adhere to international environmental standards like ISO 14001 to promote sustainability.
Dimensions, Lifespan, and Safety Features
What are the dimensions of 280Ah 24V lithium forklift battery?
The dimensions of a 280Ah 24V lithium forklift battery typically vary depending on the manufacturer, but they usually range from 600mm x 400mm x 250mm for a compact design. Larger battery models may have dimensions up to 800mm x 500mm x 300mm. Always check with the supplier for precise measurements, as the size can also depend on the Battery Management System (BMS) included.
How long is the cycle life of 24V 280Ah lithium forklift battery?
The cycle life of a 24V 280Ah lithium forklift battery typically ranges from 3,000 to 5,000 cycles, much longer than lead-acid batteries, which typically last only around 1,000 cycles. Lithium batteries maintain high efficiency and power capacity over their lifespan, making them a reliable and cost-effective solution for industrial applications.
What safety features protect 24V 280Ah lithium forklift batteries?
24V 280Ah lithium forklift batteries come with built-in Battery Management Systems (BMS) that protect against overcharging, deep discharges, and temperature extremes. These batteries also feature thermal protection, ensuring they do not overheat during use or charging. Overcurrent protection and short circuit prevention further enhance safety, ensuring stable and secure operation.
What charging time is required for 280Ah 24V lithium forklift batteries?
Charging time for a 280Ah 24V lithium forklift battery is typically around 2-3 hours with a fast charger, much quicker than lead-acid batteries, which can take up to 8-10 hours. Fast charging improves operational efficiency, minimizing downtime and keeping forklifts running longer without interruption.
How does 24V 280Ah lithium compare to lead-acid in maintenance needs?
The maintenance needs for 24V 280Ah lithium batteries are significantly lower than those for lead-acid batteries. Lithium batteries do not require regular watering, equalizing charges, or the frequent maintenance associated with lead-acid batteries. With built-in Battery Management Systems (BMS), lithium batteries also self-monitor, reducing the need for manual maintenance and ensuring longer operational life.
What cost savings come from 280Ah 24V lithium forklift batteries?
280Ah 24V lithium forklift batteries offer significant cost savings over time due to their longer lifespan, reduced maintenance requirements, and faster charging. These batteries last 3-5 times longer than lead-acid batteries, leading to fewer replacements. Additionally, their quick charging times reduce downtime, enhancing overall productivity and lowering operational costs.
Lithium Batteries in Warehouses
What are benefits of lithium batteries in warehouses?
Lithium batteries in warehouses offer higher efficiency and faster charging compared to traditional lead-acid batteries. They enable more consistent power output, reducing downtime and increasing the productivity of material handling equipment. With a longer lifespan, lithium batteries also help reduce maintenance costs and improve operational reliability, providing long-term value for warehouse operations.
What key features ensure lithium battery reliability?
Key features ensuring lithium battery reliability include robust Battery Management Systems (BMS) that prevent overcharging, deep discharge, and overheating. Additionally, high energy density, advanced thermal management, and self-monitoring capabilities contribute to their consistent performance. Lithium batteries also maintain their efficiency over a long lifespan, ensuring uninterrupted operation.
How to maintain lithium batteries in warehouse equipment?
To maintain lithium batteries in warehouse equipment, ensure proper charging practices, avoiding deep discharges and overcharging. Regularly inspect the Battery Management System (BMS) for any faults and clean the terminals to prevent corrosion. Additionally, ensure proper ventilation during charging and store the batteries in a cool, dry place to extend their lifespan.
What factors affect lithium battery lifespan in warehouses?
Factors that affect lithium battery lifespan in warehouses include charging habits, temperature conditions, and the Battery Management System (BMS)‘s effectiveness. Consistent charging cycles, avoiding deep discharge, and proper storage conditions significantly enhance the lifespan of lithium batteries. Additionally, frequent temperature fluctuations can cause degradation over time.
How do lithium batteries compare to alternatives in warehouses?
Lithium batteries outperform alternative options like lead-acid or AGM batteries in warehouses due to their longer lifespan, faster charging, and lower maintenance requirements. Lithium batteries provide consistent power throughout their life cycle, unlike lead-acid, which can degrade in performance over time. They are also lighter, improving equipment efficiency and reducing operational costs.
What safety standards apply to warehouse lithium batteries?
Warehouse lithium batteries must adhere to UL (Underwriters Laboratories) and UN38.3 certifications, ensuring safe transportation and handling. Batteries should also meet CE and ISO standards for performance, safety, and environmental compliance. These certifications confirm that the batteries are safe for use in warehouse environments, reducing risks of overheating, short circuits, and other hazards.
