Description
Our 24V 550Ah LiFePO4 Forklift Battery is a cutting-edge power solution engineered for industrial efficiency. As a leading lithium battery manufacturer, we specialize in OEM-ready energy systems that deliver unmatched durability and performance for heavy-duty material handling equipment, ensuring reduced operational costs and enhanced productivity.
Key Features
High-Capacity Performance: 24V/550Ah configuration provides 13.2kWh energy output, enabling extended operation in demanding warehouse environments with minimal downtime.
Extended Cycle Life: 4000+ cycles at 80% DoD outperform traditional lead-acid batteries by 300%, ensuring long-term reliability and lower replacement costs.
Heavy-Duty Power Delivery: 350A continuous discharge and 500A peak current support intensive forklift operations, even in extreme temperature ranges (-20¡ãC to 60¡ãC).
Advanced Safety Integration: Military-grade BMS with 12-layer protection prevents overcharging, short circuits, and thermal runaway, prioritizing operational safety.
Product Description
Designed for OEM integration, our 24V 550Ah LiFePO4 Forklift Battery combines rugged construction (IP65-rated enclosure) with smart connectivity via RS485/CAN-bus protocols. Its compact dimensions (778¡Á324¡Á570mm) and 385kg weight ensure seamless compatibility with Class I-III forklifts, while the natural cooling system eliminates external cooling needs. Proprietary cell-balancing technology minimizes capacity degradation to <2% annually, backed by a 5-year performance warranty for guaranteed ROI.
What are the performance benefits of a 24V 550Ah lithium forklift battery?
The 24V 550Ah lithium forklift battery delivers 80% faster charging than lead-acid alternatives, achieving full charge in 2.5 hours. Its high energy density reduces weight by 30% compared to traditional batteries, improving forklift maneuverability and payload capacity.
What are the long-lasting maintenance tips for a 24V lithium forklift battery?
Avoid deep discharges below 20% SOC and store in dry, temperature-controlled environments (15¡ãC¨C25¡ãC). Clean terminals monthly with anti-corrosion gel and utilize opportunity charging during breaks to extend cycle life.
How does a 24V lithium forklift battery compare to lead-acid in cold storage applications?
Our 24V lithium forklift battery maintains 95% capacity at -20¡ãC, unlike lead-acid batteries that lose 50% efficiency in sub-zero conditions. The LiFePO4 chemistry ensures stable voltage output throughout discharges, preventing power drops during critical operations.
What safety certifications does this battery hold?
Certified to UN38.3, IEC62133, and UL1973 standards, the battery features flame-retardant casing and automatic load detection. The BMS actively monitors cell-level voltage/temperature deviations, triggering instant shutdowns for fault protection.
What customization options are available for OEM partners?
We offer tailored communication protocols, custom-shaped enclosures, and proprietary branding for control panels. Bulk order discounts and dedicated technical support ensure seamless integration into your equipment ecosystem.
Specifications and Benefits of 24V 550Ah Lithium Forklift Batteries
What are key specifications of 24V 550Ah lithium forklift batteries?
The 24V 550Ah lithium forklift battery features a high capacity for long operating hours. With a nominal voltage of 24V and a capacity of 550Ah, it delivers a long cycle life (up to 5,000 cycles). It includes a Battery Management System (BMS) for safety and performance, and has a weight of around 500-600 kg. Charging time typically ranges from 2 to 4 hours, offering quick recharging.
How does lithium improve forklift performance vs lead-acid?
Lithium batteries provide higher efficiency and faster charging compared to lead-acid batteries. They have a longer lifespan (up to 5 times longer) and maintain consistent power throughout their charge. Lithium batteries are lighter and require less maintenance, offering cost savings and improved productivity. This makes them an excellent choice for long-term forklift operations.
What forklift models support 24V 550Ah lithium batteries?
Forklift models from brands like Toyota, Hyster, and Linde support the 24V 550Ah lithium battery, especially in heavy-duty applications. Always verify compatibility based on voltage, capacity, and forklift specifications to ensure a proper fit. Consult with the manufacturer or supplier for specific compatibility details.
What is the lifespan of 24V 550Ah lithium batteries?
The lifespan of a 24V 550Ah lithium battery can range from 3,000 to 5,000 charge cycles, or roughly 7-10 years. This is significantly longer than lead-acid batteries, which typically last only 1,000 cycles. Proper maintenance, temperature control, and proper charging can further extend the battery life.
Safety features in 24V 550Ah lithium forklift batteries?
Safety features include overcharge protection and thermal management. A Battery Management System (BMS) ensures safe operation by monitoring voltage, temperature, and current to prevent overcharging, overheating, and deep discharge. These features are essential for maintaining safe and reliable operation during forklift usage.
Charging time and efficiency for 24V 550Ah lithium?
The charging time for a 24V 550Ah lithium forklift battery typically ranges from 2 to 4 hours. This is significantly faster than lead-acid batteries, which take 8-10 hours. Lithium batteries also have high charging efficiency (around 90-95%), ensuring minimal energy loss and maximizing operational time.
Certifications and Quality of Chinese OEM Lithium Forklift Batteries
What certifications do China OEM lithium forklift battery suppliers have?
Chinese OEM lithium forklift battery suppliers typically have ISO 9001 (quality management) and UL (safety) certifications. They may also hold CE certification for compliance with European standards and UN38.3 for safe transport of lithium-ion batteries. These certifications ensure the batteries meet international safety and performance standards.
How to verify China OEM lithium forklift battery quality standards?
To verify the quality standards, check for ISO 9001 certification, UL approval, and third-party test reports. These certifications ensure adherence to safety and performance guidelines. Additionally, check customer reviews and conduct audits to confirm the batteries meet your specific requirements for reliability and durability.
What factors affect China OEM lithium forklift battery pricing?
Factors affecting pricing include battery capacity, raw material costs (like lithium), and manufacturing scale. Prices may vary based on features like Battery Management Systems (BMS) or the inclusion of additional safety components. Bulk orders or long-term contracts can also provide cost advantages, while high-end performance features could increase the price.
Are China OEM lithium forklift batteries compatible with global forklifts?
Yes, China OEM lithium forklift batteries are generally compatible with global forklift brands, such as Toyota and Jungheinrich. However, it’s important to verify specific voltage, capacity, and connector types to ensure compatibility with the intended forklift model. Always check compatibility details with your supplier before purchase.
How do China OEM lithium forklift batteries compare to lead-acid?
China OEM lithium forklift batteries offer several advantages over lead-acid batteries, such as longer lifespan, faster charging, and lower maintenance. They maintain a consistent power output throughout their charge cycle, whereas lead-acid batteries degrade over time. Lithium batteries also have higher efficiency and are more lightweight, improving forklift productivity.
What warranty options exist for China OEM lithium forklift batteries?
China OEM lithium forklift batteries typically come with a 3 to 7-year warranty, covering manufacturing defects and performance-related issues. Extended warranties or service plans may be available, offering additional protection for long-term use. Always review the terms and conditions to understand the full scope of the warranty coverage.
Design, Features, and Maintenance of 24V 550Ah Lithium Forklift Batteries
What are key specs for 24V 550Ah forklift batteries?
Key specifications for the 24V 550Ah forklift battery include a nominal voltage of 24V, a high capacity of 550Ah, and an extended cycle life of 3,000-5,000 cycles. These batteries also feature a Battery Management System (BMS) to optimize charging and safety. The charging time is typically 2-4 hours, offering operational efficiency.
How do lithium-ion batteries outperform lead-acid?
Lithium-ion batteries outperform lead-acid in efficiency and performance consistency. They have a much longer lifespan (up to five times longer) and provide consistent power throughout their discharge cycle. Lithium batteries are also lighter, require less maintenance, and charge faster, making them a more cost-effective and reliable option for forklifts.
What is the lifespan of industrial lithium-ion batteries?
Industrial lithium-ion batteries, such as those used in forklifts, typically last between 7 to 10 years or 3,000 to 5,000 charge cycles. This is significantly longer than lead-acid batteries, which last around 1,000 cycles. Proper charging and maintenance can help extend the lifespan and performance of lithium-ion batteries.
What safety features prevent forklift battery failures?
Key safety features include overcharge protection, thermal regulation, and voltage monitoring. The Battery Management System (BMS) plays a crucial role in ensuring safe operation by preventing overcharging, deep discharge, and thermal runaway. Additionally, safety features like fuse protection and short-circuit prevention add layers of safety during operation and charging.
How long to charge 24V 550Ah lithium-ion batteries?
Charging a 24V 550Ah lithium-ion battery typically takes 2-4 hours, depending on the charger and battery condition. This is much faster than the 8-10 hours required for lead-acid batteries. The fast charging capability ensures minimal downtime and improves overall operational productivity in forklift operations.
What maintenance is required for lithium forklift batteries?
Lithium forklift batteries require minimal maintenance compared to lead-acid batteries. Essential maintenance tasks include cleaning terminals to prevent corrosion and checking the Battery Management System (BMS) for proper functionality. Regular charging and ensuring proper ventilation during the charging process are key to maintaining battery performance. Lithium batteries don’t require water refills or equalization charges.
Benefits and Performance of 24V 550Ah Lithium Forklift Batteries
What are the key benefits of 24V 550Ah lithium batteries?
The key benefits of 24V 550Ah lithium batteries include a long lifespan, quick charging, and low maintenance. These batteries provide high energy density, offering longer operational hours while requiring minimal downtime. Their lightweight design reduces forklift weight, improving fuel efficiency and operational efficiency.
How does 24V 550Ah benefit heavy-duty forklifts?
The 24V 550Ah lithium battery provides consistent power for heavy-duty forklift operations, enabling extended run times and reducing the need for frequent recharging. Its high capacity allows forklifts to perform demanding tasks without a drop in performance, and the lightweight nature improves overall maneuverability in large warehouses.
What safety features suit heavy-duty forklift applications?
For heavy-duty forklift applications, thermal management and overcharge protection are critical. These features prevent overheating and ensure safe operation. The Battery Management System (BMS) monitors key parameters like voltage, current, and temperature to protect against battery failures, ensuring safe operation even under heavy loads and extended usage.
How long is the lifespan in continuous forklift use?
In continuous forklift use, a 24V 550Ah lithium battery typically lasts 7-10 years, or about 5,000 cycles, depending on usage. Proper charging and temperature control can extend battery life. These batteries maintain high performance throughout their lifespan, unlike lead-acid batteries, which degrade over time.
What maintenance is required for lithium forklift batteries?
Lithium forklift batteries require minimal maintenance. Regular tasks include cleaning the terminals to prevent corrosion, checking the Battery Management System (BMS), and ensuring proper ventilation during charging. Unlike lead-acid batteries, lithium batteries do not need water refills, equalization charges, or extensive maintenance schedules.
How does it compare to lead-acid batteries in performance?
Lithium batteries outperform lead-acid in terms of longer lifespan, efficiency, and charging speed. Lithium batteries maintain consistent power throughout their charge cycle, unlike lead-acid, which loses capacity. Lithium batteries also charge much faster (2-4 hours compared to 8-10 hours for lead-acid), making them a more efficient and cost-effective choice for forklift operations.
