Description
Our 24V 60Ah LiFePO4 Forklift Battery is a cutting-edge lithium battery solution engineered for demanding material handling and industrial applications. As a trusted lithium battery manufacturer, we specialize in OEM and wholesale solutions that deliver unmatched energy efficiency, safety, and cost savings for modern warehouses and logistics operations.
Key Features
High Energy & Extended Runtime: 24V/60Ah configuration provides 1440Wh energy output, supporting uninterrupted shifts with rapid recharge capability.
Ultra-Durable Design: 2000+ cycles at 80% depth of discharge (DOD), tripling the lifespan of traditional lead-acid batteries.
Space-Saving Portability: Compact 520¡Á269¡Á208mm footprint and 15kg weight enable seamless integration into tight forklift compartments.
Advanced Safety System: Built-in BMS with real-time monitoring for overcharge, temperature, and short-circuit protection.
Product Description
Designed for OEM partners and industrial buyers, our 24V 60Ah LiFePO4 Forklift Battery combines military-grade thermal stability (-20¡ãC to 60¡ãC operation) with IP65-rated dust/water resistance. The modular lithium architecture supports 30A continuous/90A peak discharge, ideal for high-intensity pallet handling. Proprietary cell balancing extends annual capacity loss to <3%, backed by a 5-year performance warranty.
What are the maintenance guidelines for a 24V 60Ah lithium forklift battery?
Avoid deep discharges below 20% SOC and store the battery in dry, ventilated areas. Clean terminals monthly with non-abrasive materials and use only certified LiFePO4 chargers to prevent overcharging.
How long does a 24V 60Ah lithium-ion forklift battery last?
This lithium battery lasts 8-10 years or 3000-5000 cycles, outperforming lead-acid alternatives by 300% while maintaining ¡Ý80% capacity throughout its lifespan.
What are the fast charging specifications of a 24V 60Ah lithium forklift battery?
Achieve 80% charge in 1-2 hours using 20A-30A chargers, with opportunity charging compatibility for shift-free warehouse operations.
What safety features are included in a 24V 60Ah lithium forklift battery?
Multi-layer BMS protection covers overvoltage, undervoltage, cell imbalance, and thermal runaway prevention. Fire-resistant casing and automatic load cutoff ensure compliance with UL/IEC safety standards.
How does a 24V 60Ah lithium forklift battery compare to lead acid?
Our lithium battery reduces energy costs by 40% through zero maintenance, 50% faster charging, and 30% lighter weight. It eliminates acid leaks and ventilation requirements, ideal for cold storage and automated facilities.
What is the total cost of ownership for a 24V 60Ah lithium forklift battery?
While initial costs are 2x higher than lead-acid, the 10-year lifespan cuts replacement expenses by 60% and reduces labor costs through plug-and-play installation.
Forklift Lithium Battery Specifications and Compatibility
What is the voltage and capacity specification?
Forklift lithium batteries typically have a voltage range from 24V to 96V and capacities from 30Ah to 500Ah, depending on the specific model and application. The capacity should be chosen based on the operational requirements of the forklift, ensuring sufficient power for extended operation and recharging cycles during shifts.
Which forklift models is this battery compatible with?
Lithium forklift batteries are compatible with a wide range of models, including electric pallet jacks, reach trucks, and counterbalance forklifts. The voltage and capacity must match the forklift’s electrical system for optimal performance, which varies by manufacturer and forklift type. Check the manufacturer’s guidelines for precise compatibility.
What safety features protect against overcharging?
Lithium forklift batteries include integrated BMS (Battery Management System) that protects against overcharging by monitoring voltage levels and preventing overvoltage conditions. These systems automatically disconnect the battery from charging when it reaches full capacity, ensuring safe and efficient operation. Some batteries also feature thermal protection for added safety.
How does temperature affect performance and lifespan?
Temperature extremes can impact lithium forklift batteries. Cold temperatures can reduce battery performance by lowering efficiency and discharge capacity, while hot temperatures can shorten the lifespan by accelerating chemical degradation. It’s best to store and operate the batteries within the recommended temperature range, typically between -20°C to 60°C.
What certifications does this lithium battery hold?
Lithium forklift batteries typically hold UL and CE certifications, ensuring they meet safety standards for use in industrial applications. These certifications verify that the battery complies with international quality standards for safety, performance, and environmental compliance. Some batteries may also hold RoHS certification, indicating they are free from hazardous substances.
How does weight compare to lead-acid alternatives?
Lithium forklift batteries are significantly lighter than lead-acid alternatives, offering a better power-to-weight ratio. A typical lithium battery weighs 50% to 70% less, which reduces overall forklift weight, enhancing efficiency, reducing wear on the forklift, and improving energy efficiency for longer operation times with fewer recharges.
Certifications, Thermal Management, and Safety
What certifications does the manufacturer hold?
Leading lithium forklift battery manufacturers hold ISO 9001 certification for quality management and may also have ISO 14001 for environmental management. These certifications ensure the manufacturer meets global production standards. Additionally, safety-related certifications like UL and CE are crucial for verifying product safety and reliability in industrial environments.
Are the batteries compliant with UL or RoHS standards?
Yes, reputable lithium forklift battery manufacturers ensure their products comply with UL and RoHS standards. UL ensures safety by verifying the battery’s resistance to overcharging, overheating, and short circuits. RoHS compliance indicates that the batteries are free of hazardous materials, aligning with global environmental and safety standards.
What thermal management systems are integrated?
Lithium forklift batteries are equipped with thermal management systems that help regulate temperature during charging and discharging. These systems use active cooling, such as fan-assisted heat dissipation or passive heat sinks, to prevent overheating. This ensures consistent performance and extends the lifespan of the battery under various working conditions.
Do they offer warranties for industrial applications?
Yes, many manufacturers offer warranties for industrial lithium forklift batteries. Warranties typically range from 3 to 7 years, depending on the battery’s capacity and application. These warranties cover issues related to performance and defects, providing peace of mind for businesses investing in these high-performance, long-lasting energy solutions.
How do they ensure safety during high-current discharge?
Lithium forklift batteries ensure safety during high-current discharge through an integrated BMS (Battery Management System) that continuously monitors temperature, voltage, and current flow. In the event of excessive current, the BMS will limit the output or disconnect the battery to prevent damage and ensure safe operation under high-demand conditions.
What countries do they export forklift batteries to?
Lithium forklift batteries are exported worldwide, with significant demand in countries such as the USA, Germany, China, and Japan. These regions lead in the adoption of electric material handling equipment. Manufacturers often have established supply chains to support global demand in both developed and emerging markets.
60Ah Lithium Forklift Battery Lifespan and Comparison
What is the lifespan of 60Ah lithium forklift batteries?
A 60Ah lithium forklift battery typically has a lifespan of up to 3,000 to 5,000 charge cycles, depending on the usage and maintenance. These batteries generally last 5-10 years under optimal conditions, which is significantly longer than lead-acid batteries, offering better return on investment for businesses over time.
How does 60Ah lithium compare to lead-acid forklift batteries?
Compared to lead-acid batteries, a 60Ah lithium battery offers several advantages, including longer lifespan, faster charging, and greater efficiency. Lithium batteries can charge in less than half the time and endure up to 5 times more charge cycles, making them a cost-effective choice in the long run despite the higher initial investment.
What voltage is typical for industrial 60Ah forklift batteries?
The typical voltage for industrial 60Ah lithium forklift batteries is 24V or 48V, depending on the forklift model and power requirements. 24V batteries are usually used in lighter-duty forklifts, while 48V systems are common in heavy-duty applications, providing more power for larger, more demanding industrial tasks.
Are 60Ah lithium batteries compatible with all forklift models?
Not all forklift models are compatible with 60Ah lithium batteries. It’s essential to match the battery’s voltage and capacity with the forklift’s electrical system. Always consult with the forklift manufacturer or supplier to ensure compatibility, as some models require specific battery configurations to ensure optimal performance.
What safety certifications do industrial lithium forklift batteries require?
Industrial lithium forklift batteries must meet strict safety standards, including UL (Underwriters Laboratories) certification for safety and CE marking for compliance with European regulations. Additional certifications may include RoHS for environmental compliance and UN38.3 for transportation safety, ensuring the battery is safe for use and transport worldwide.
How long does charging a 60Ah lithium forklift battery take?
Charging a 60Ah lithium forklift battery typically takes 2 to 4 hours, depending on the charging system and battery status. This is much faster than lead-acid batteries, which can take 8 to 10 hours. Lithium batteries support fast-charging technology, allowing for quick turnarounds between shifts in industrial environments.
Lithium Forklift Battery Suppliers in China
Who are the top lithium forklift battery suppliers in China?
Leading lithium forklift battery suppliers in China include BYD, CATL, and Gotion High-tech. These manufacturers are recognized for their advanced technology, high-quality batteries, and global reach, providing reliable energy solutions for various industrial applications, including forklifts and other electric material handling equipment.
What certifications do leading Chinese suppliers hold?
Top Chinese suppliers of lithium forklift batteries hold key certifications, including ISO 9001 for quality management, UL for safety, and CE for European market compliance. These certifications ensure that their batteries meet stringent global standards for performance, safety, and environmental responsibility.
How to evaluate lithium battery quality for forklifts?
To evaluate lithium battery quality for forklifts, consider the battery’s cycle life, charging efficiency, BMS integration, and safety certifications. Look for performance reports, manufacturer warranties, and user reviews to assess real-world reliability. Also, check the quality of materials used in the battery to ensure long-term durability and efficiency.
Are Chinese lithium forklift batteries cost-effective globally?
Yes, Chinese lithium forklift batteries are generally cost-effective due to lower manufacturing costs and competitive pricing strategies. However, the price should be evaluated against factors such as quality, performance, and warranty, as cheap batteries may not always provide the longevity and safety required in industrial applications.
What after-sales services do top suppliers offer?
Leading suppliers of lithium forklift batteries in China typically offer comprehensive after-sales services, including warranty coverage, technical support, and installation assistance. Some also provide battery monitoring services and offer replacements for faulty batteries within the warranty period, ensuring that businesses experience minimal downtime.
How do Chinese suppliers ensure reliable battery lifespan?
Chinese suppliers ensure reliable battery lifespan by using high-quality lithium chemistry, integrating advanced BMS, and conducting rigorous testing during production. They also adhere to global quality standards and offer robust warranties to back their products. Regular testing and strict quality control protocols ensure their batteries maintain performance throughout their lifespan.
Pricing and Cost-Effectiveness of 24V Lithium Forklift Batteries
What factors influence 24V lithium battery pricing?
Factors influencing 24V lithium battery pricing include capacity (Ah), brand reputation, raw material costs, and manufacturing technology. Batteries with advanced thermal management systems and longer warranties tend to be more expensive. Additionally, the demand for fast-charging and high-efficiency systems impacts pricing.
How do 24V Li-ion costs compare to lead-acid batteries?
While 24V Li-ion batteries have a higher upfront cost than lead-acid batteries, they offer significant long-term savings. Lithium batteries last 3 to 5 times longer, require less maintenance, and offer faster charging, reducing downtime. Over time, these advantages make lithium a more cost-effective choice for businesses.
What maintenance costs affect 24V battery lifetime value?
The maintenance costs of 24V lithium batteries are typically lower than lead-acid batteries, as they do not require water refills or regular equalizing charges. However, periodic checks for BMS functionality and charging equipment are recommended. These low maintenance costs contribute to a higher lifetime value of lithium batteries.
Why do 24V lithium battery suppliers price differently?
24V lithium battery suppliers may price their products differently based on factors such as battery capacity, brand reputation, advanced features, and customization options. Supplier pricing also depends on production volume, market demand, and the supplier’s supply chain efficiency, which can vary significantly.
How does bulk purchasing reduce warehouse battery costs?
Bulk purchasing of 24V lithium batteries typically results in volume discounts, reducing per-unit costs. Additionally, large orders often include logistical savings, and suppliers may offer extended warranties or additional services to incentivize large-scale purchases, making it a cost-effective option for warehouse and industrial applications.
Are 24V lithium batteries cost-effective vs other chemistries?
Yes, 24V lithium batteries are more cost-effective compared to other chemistries, such as lead-acid or nickel-cadmium. Despite a higher initial investment, their long lifespan, low maintenance costs, and faster charging times provide better value in the long run, especially for high-demand industrial applications like forklifts.
Custom Lithium Batteries for Forklifts
Benefits of custom lithium batteries for forklifts?
Custom lithium batteries offer tailored power solutions to meet the specific needs of forklift operations, providing the right voltage and capacity. They are designed to enhance efficiency, improve performance, and extend battery life, ensuring that forklifts perform optimally in demanding industrial environments.
Key design factors for forklift lithium batteries?
When designing custom lithium batteries for forklifts, key factors include voltage compatibility, capacity, charging speed, and thermal management. Additionally, the BMS should be optimized for safety, ensuring the battery can withstand high currents and environmental stresses commonly encountered in industrial settings.
How lithium batteries outperform lead-acid in forklifts?
Lithium batteries outperform lead-acid batteries by offering longer lifespans, faster charging times, and higher efficiency. They also require less maintenance, eliminating issues like acid spills, water topping, and extended charging periods. This makes them a more reliable and cost-effective option for high-performance forklift operations.
Safety standards for lithium batteries in forklift applications?
Lithium batteries for forklifts must meet strict safety standards, including UL certification for electrical safety and CE marking for European compliance. These standards ensure the batteries can withstand high currents, overcharging, and temperature extremes while maintaining performance and reliability in demanding industrial environments.
Maintenance requirements for custom lithium forklift batteries?
Custom lithium forklift batteries require minimal maintenance compared to traditional lead-acid batteries. Regularly check the BMS for functionality, ensure proper charging practices, and inspect for visible damage or wear. Keeping the battery clean and stored in a cool, dry environment further extends its lifespan.
Cost-effectiveness of custom lithium batteries in forklifts?
Custom lithium batteries are cost-effective in the long run. While they have a higher initial cost, they offer faster charging, longer lifespan, and reduced maintenance costs. Over time, these benefits result in lower overall operating costs and better value, especially for high-demand industrial operations.
