Description
Our 48V 460Ah LiFePO4 Electric Forklift Battery is a cutting-edge lithium power solution engineered for industrial efficiency. As a trusted lithium battery manufacturer, we specialize in delivering OEM-grade energy systems that maximize productivity and minimize operational costs for material handling applications.
Key Features
High-Capacity Design: With 460Ah capacity and 48V voltage, this lithium battery delivers 23.55 kWh energy output, enabling uninterrupted forklift operation for extended shifts.
Extended Cycle Life: Over 6,000 cycles at 80% depth of discharge ensure long-term reliability, outperforming traditional lead-acid batteries by 300% in lifespan.
Robust Performance: Supports 400A continuous discharge and 900A peak current, ideal for heavy-duty lifting and high-intensity workflows.
IP67 Protection: Dustproof and waterproof metal casing guarantees durability in harsh environments, from warehouses to cold storage facilities.
Smart BMS Integration: Advanced Battery Management System ensures safety with real-time monitoring of voltage, temperature, and current, preventing overcharging and short circuits.
Product Description
Designed for OEM and wholesale partners, our 48V 460Ah LiFePO4 Electric Forklift Battery combines precision engineering with lithium technology for superior efficiency. Its compact dimensions (950 x 421 x 450 mm) and lightweight design (190 kg) simplify integration into Class I-III forklifts without structural modifications. Operating within 40V¨C58.4V, it ensures compatibility across diverse equipment models.
The built-in RS485 and CAN-bus protocols enable seamless connectivity with fleet management systems, while the on-shell LCD display provides instant access to charge status and health metrics. Engineered for extreme conditions, it functions flawlessly in temperatures from -20¡ãC to 60¡ãC, making it adaptable to global climates.
As a lithium battery manufacturer committed to innovation, we prioritize safety with multi-layered BMS protection and thermal stability features. Customizable configurations are available for OEM clients, ensuring tailored solutions for specialized industrial needs.
Why Choose Lithium Over Lead-Acid?
While lithium batteries have a higher upfront cost, they reduce total ownership expenses through faster charging (50% shorter downtime), zero maintenance, and 2-3x longer service life. Eliminate acid leaks, water refills, and frequent replacements¡ªkey advantages for cost-driven operations.
Optimal Charging Practices
Charge between 20%-80% capacity using compatible 48V chargers to prolong lifespan. Avoid deep discharges below 20%, and utilize periodic equalization cycles to maintain cell balance. Fast-charging capabilities minimize downtime without compromising safety.
Maintenance Guidelines
Store in cool, dry environments away from direct heat sources. Clean terminals monthly to prevent corrosion, and rely on the integrated BMS for automatic fault detection. For prolonged storage, maintain a 50% charge level to prevent capacity degradation.
Custom OEM Solutions
We offer tailored lithium battery designs to meet specific voltage, capacity, or form-factor requirements. Partner with us for scalable production, certified quality (CE/UN38.3), and dedicated technical support to optimize your forklift fleet¡¯s performance.
By integrating advanced lithium technology with OEM-focused customization, our batteries redefine efficiency in industrial energy storage, ensuring sustainable and cost-effective operations for global partners.
Top Chinese Manufacturers and Certification Standards
Who are top 48V lithium forklift battery manufacturers in China?
Top Chinese manufacturers of 48V lithium forklift batteries include CATL and BYD, offering advanced battery technology, high energy density, and long cycle life. These manufacturers meet international safety standards and provide reliable solutions for industrial forklift operations, ensuring optimal performance and durability in demanding environments. Their batteries are widely used across warehousing, logistics, and manufacturing sectors globally.
Why choose Chinese manufacturers for 460Ah forklift batteries?
Chinese manufacturers offer competitive pricing and cutting-edge technology, making them an attractive option for 460Ah forklift batteries. They provide high-quality products with proven reliability, long lifespan, and global certifications. Additionally, Chinese manufacturers invest heavily in research and development, ensuring innovation and compliance with international safety standards while maintaining cost efficiency for industrial applications.
What certifications do Chinese lithium forklift battery suppliers have?
Chinese lithium forklift battery suppliers typically hold UL 2580 and CE certifications, ensuring adherence to strict safety and quality standards. These certifications guarantee that the batteries comply with international safety guidelines, protect against overcharge, and provide thermal stability. Some manufacturers also hold ISO 9001 and IEC 62619 certifications, demonstrating consistent manufacturing quality and meeting the demands of global markets.
Are 460Ah lithium batteries suitable for heavy-duty forklift operations?
Yes, 460Ah lithium batteries are highly suitable for heavy-duty forklift operations. They offer high energy density, faster charging times, and consistent power output. Their durability and ability to handle high discharge rates make them ideal for demanding industrial environments where forklifts operate continuously. Additionally, their longer lifespan reduces downtime and enhances productivity.
What’s the lifespan of 48V lithium batteries from China manufacturers?
48V lithium batteries from Chinese manufacturers typically last 3,000 to 5,000 charge cycles, equivalent to 5 to 8 years of continuous use. Proper maintenance and adherence to recommended charging cycles can further extend the battery lifespan. Their longevity reduces replacement frequency, making them cost-effective for industrial forklift applications.
Specifications, Performance, and Safety of 460Ah Lithium Batteries
What is the voltage of 460Ah lithium forklift battery?
A 460Ah lithium battery operates at 48V nominal voltage, providing a stable and consistent power supply for forklifts. The high voltage ensures smooth operation under heavy loads, while the Battery Management System (BMS) prevents voltage fluctuations, enhancing safety and efficiency.
How does 460Ah lithium compare to lead-acid batteries?
460Ah lithium batteries outperform lead-acid batteries with higher energy density and faster charging. Lithium batteries have a longer lifespan, require minimal maintenance, and reduce overall operational costs. They also eliminate the risk of acid leakage and offer consistent voltage output, which enhances forklift efficiency in demanding operations.
What industries use 460Ah lithium forklift batteries?
Logistics, warehousing, and manufacturing industries widely use 460Ah lithium forklift batteries due to their reliable performance and long lifespan. Their high energy efficiency and quick recharge capabilities make them ideal for operations that demand continuous usage and minimal downtime, such as material handling and inventory management.
Maintenance requirements for 460Ah lithium forklift batteries?
Minimal maintenance is required for 460Ah lithium forklift batteries. Regularly monitoring the Battery Management System (BMS), checking for terminal cleanliness, and avoiding deep discharges ensures optimal battery health. Proper storage in cool environments also helps prevent performance degradation over time.
Lifespan of 460Ah lithium battery in forklifts?
460Ah lithium batteries typically last 5 to 8 years, with 3,000 to 5,000 charge cycles under standard operating conditions. Consistent adherence to optimal charging practices and avoiding extreme temperature exposure can further extend their lifespan, ensuring long-term operational efficiency.
Safety features in high-capacity lithium forklift batteries?
High-capacity lithium forklift batteries feature overcharge protection and thermal management systems. These features prevent overheating, voltage fluctuations, and short circuits. Advanced Battery Management Systems (BMS) regulate temperature and current, ensuring safe operation in industrial environments.
Efficiency, Compatibility, and Cost of 48V Lithium Forklift Batteries
What are 48V lithium battery specifications for forklifts?
48V lithium batteries provide 48V nominal voltage with capacities ranging from 200Ah to 600Ah. They feature high energy density, fast charging capability, and a longer lifespan compared to traditional batteries. Equipped with advanced safety features, these batteries ensure consistent power for forklift operations in demanding environments.
How do they improve forklift efficiency and performance?
48V lithium batteries enhance forklift performance by providing consistent power and reducing downtime through faster charging. Their higher energy density ensures longer operating hours, while advanced Battery Management Systems (BMS) optimize voltage regulation, protecting against power fluctuations during demanding operations.
What safety features do these industrial batteries include?
Industrial 48V lithium batteries include thermal management systems and overcharge protection to ensure safe operation. The Battery Management System (BMS) monitors voltage and current, preventing overheating, short circuits, and excessive discharge, thereby extending the battery’s lifespan and maintaining operational safety.
Are they compatible with all forklift models and brands?
Most 48V lithium batteries are compatible with various forklift models and brands. They offer seamless integration with minimal modifications, making them ideal replacements for lead-acid batteries while enhancing operational efficiency in material handling equipment.
What is the average lifespan and maintenance requirements?
48V lithium batteries last 5 to 8 years with 3,000 to 5,000 charge cycles. They require minimal maintenance, including periodic terminal checks, BMS monitoring, and avoiding deep discharges, which contributes to their long-term reliability.
How do costs compare to traditional lead-acid batteries?
While 48V lithium batteries have higher initial costs, they offer lower lifetime expenses due to longer lifespan and minimal maintenance. Their energy efficiency, reduced downtime, and faster charging make them more cost-effective than lead-acid batteries over time.
Specifications, Compatibility, and Safety of 460Ah Lithium Battery Packs
What are the key specifications of 460Ah lithium battery packs?
460Ah lithium battery packs offer 48V nominal voltage, high energy density, and fast charging capabilities. Equipped with an advanced Battery Management System (BMS), they provide overcharge protection, short-circuit prevention, and thermal management, ensuring consistent and safe performance in forklifts.
How do 460Ah lithium batteries improve forklift performance?
460Ah lithium batteries improve performance by delivering consistent voltage output and reducing operational downtime. Faster charging and higher energy efficiency allow forklifts to operate longer without interruption, enhancing productivity in demanding industrial environments.
What cost benefits do 460Ah lithium batteries offer?
460Ah lithium batteries offer lower long-term costs due to extended lifespan, reduced maintenance, and improved energy efficiency. They minimize operational downtime, eliminate the need for frequent replacements, and provide better return on investment compared to lead-acid alternatives.
Are 460Ah lithium batteries compatible with all forklift models?
Yes, 460Ah lithium batteries are compatible with most forklift models, offering seamless integration with existing systems. Their compact design and standardized voltage make them suitable for a wide range of industrial applications without significant modifications.
What safety features are in 460Ah lithium battery packs?
460Ah lithium battery packs include overcharge protection and short circuit prevention. Their Battery Management System (BMS) monitors temperature, voltage, and current, ensuring safe and efficient operation during demanding industrial applications.
How long do 460Ah lithium batteries last per charge cycle?
460Ah lithium batteries typically last 6 to 8 hours per charge cycle, depending on workload and operational conditions. Fast charging capabilities further minimize downtime, enhancing forklift productivity.
Certification, Lifespan, and Industrial Use of 48V 460Ah Lithium Batteries
What are the key certifications for lithium forklift battery suppliers?
Key certifications include UL 2580 and CE, ensuring compliance with international safety and performance standards. These certifications guarantee safe operation, proper thermal management, and consistent quality for lithium forklift batteries.
How do custom lithium batteries differ from standard options?
Custom lithium batteries offer tailored voltage and capacity options to match specific forklift requirements. They can be designed for higher discharge rates, different form factors, and enhanced safety features, making them suitable for unique industrial applications.
What is the typical lifespan of 48V 460Ah lithium batteries?
The typical lifespan is 5 to 8 years, with 3,000 to 5,000 charge cycles under standard operating conditions. Consistent maintenance and optimized charging cycles help maximize lifespan and ensure reliable performance.
Are there safety standards specific to lithium forklift batteries?
Yes, UL 2580 and IEC 62619 standards ensure safety by regulating thermal management, overcharge protection, and voltage stability in lithium forklift batteries, preventing potential operational hazards.
What industries commonly use 48V 460Ah lithium forklift batteries?
Logistics, warehousing, and manufacturing industries commonly use these batteries due to their reliability, fast charging, and high energy capacity. These industries benefit from minimized downtime and improved operational efficiency.
How does lithium compare to lead-acid in forklift performance?
Lithium batteries outperform lead-acid batteries by offering longer runtime, faster charging, and reduced maintenance. Their higher energy density ensures consistent power delivery, making them more efficient for forklift operations.
Lifespan, Maintenance, and Optimization of 460Ah Lithium Forklift Batteries
What is the lifespan of 460Ah lithium forklift batteries?
460Ah lithium batteries last 5 to 8 years with 3,000 to 5,000 charge cycles under optimal conditions. Regular maintenance and appropriate charging practices further extend their lifespan and enhance performance in industrial applications.
How does 460Ah lithium compare to lead-acid batteries?
460Ah lithium batteries provide higher energy efficiency and longer lifespan compared to lead-acid alternatives. They reduce operational downtime and eliminate the need for frequent replacements, making them a more cost-effective option.
What safety features do industrial lithium batteries include?
Industrial lithium batteries include thermal management and overcharge protection. Their Battery Management System (BMS) prevents overheating, voltage fluctuations, and potential hazards, ensuring safe operation.
What maintenance is required for 460Ah lithium packs?
Minimal maintenance is needed for 460Ah lithium packs. Routine BMS checks, terminal cleaning, and adherence to optimal charging practices ensure consistent performance and extended lifespan.
What are the charging times for 460Ah lithium batteries?
460Ah lithium batteries typically take 4 to 6 hours for a full charge under standard conditions. Fast-charging technology can reduce the charging time to 1 to 2 hours, minimizing operational downtime.
How to optimize performance of 460Ah lithium forklift batteries?
To optimize performance, maintain proper charging cycles and monitor the BMS for real-time data on battery health. Avoiding extreme temperatures and deep discharges ensures maximum efficiency and longevity.
