Description
Our 48V 460Ah LiFePO4 Forklift Battery is engineered for industrial efficiency and durability. As a professional lithium battery manufacturer, we specialize in OEM solutions that deliver unmatched energy density, safety, and cost savings for material handling operations.
Key Features
High-Energy Performance: 48V/460Ah design provides 23.68 kWh of power, supporting extended shifts in warehouses and logistics centers.
Ultra-Durable Lifespan: 6,000+ cycles at 80% DoD ensure 3x longer service than lead-acid batteries, minimizing replacement costs.
Heavy-Load Ready: Sustains 400A continuous discharge and 900A peak output for demanding lifting and transport tasks.
Smart Connectivity: Integrated 4G/CAN-bus/RS485 enables real-time monitoring of SOC, temperature, and diagnostics via cloud platforms.
All-Weather Reliability: IP65-rated metal housing protects against dust, moisture, and vibrations in -20¡ãC to 60¡ãC environments.
Product Description
Designed for OEM and wholesale partners, our 48V 460Ah LiFePO4 Forklift Battery combines military-grade LiFePO4 cells with adaptive balancing technology to maintain <95% capacity retention after 3,000 cycles. The modular design (customizable dimensions) fits 90% of Class I-IV forklifts without structural modifications.
Proprietary phase-change cooling ensures stable operation during rapid charging (0-100% in 2 hours). The multi-layered BMS prevents overcharge, short circuits, and thermal runaway while enabling remote firmware updates. Custom branding, flexible shipping terms (FOB/EXW/CIF), and a 7-year warranty make this lithium battery ideal for global supply chains.
Price Comparison Guide
While our 48V 460Ah lithium battery has a higher upfront cost ($10,000¨C$15,000) vs. lead-acid ($3,000¨C$6,000), it reduces total ownership costs by 40% through zero watering, 80% faster charging, and 5x longer lifespan.
Maintenance Tips
Store batteries at 15¡ãC¨C25¡ãC and avoid discharges below 20%. Clean terminals quarterly with anti-corrosion spray. Schedule BMS health checks every 500 cycles to optimize performance.
Advantages Over Lead-Acid
Our lithium batteries operate 30% cooler, reduce energy waste by 25%, and enable opportunity charging during breaks. They weigh 35% less than equivalent lead-acid models, improving forklift maneuverability.
Installation Guide
Disconnect forklift power, secure battery with anti-slip brackets, and verify polarity before connecting terminals. Post-installation, calibrate the BMS using the provided CAN-bus toolkit.
Lifespan & Safety
Expect 7¨C10 years of service with proper maintenance. Safety protocols include shock-resistant terminals, flame-retardant casing, and automatic load cutoff during voltage dips below 40V.
48V 460Ah Lithium Forklift Battery Specifications and Performance
What defines a 48V 460Ah lithium forklift battery’s capacity?
The capacity of a 48V 460Ah lithium forklift battery is defined by its ability to store energy, which is 22.08 kWh (48V x 460Ah). This capacity determines the battery’s runtime and the power it can deliver to the forklift for various industrial applications. A higher Ah rating indicates greater energy storage and longer operational periods between charges.
How does lithium chemistry enhance forklift battery performance?
Lithium chemistry enhances forklift battery performance by providing higher energy density, faster charging times, and longer cycle life compared to traditional lead-acid batteries. Lithium batteries maintain consistent power output throughout their discharge cycle, unlike lead-acid batteries, which experience voltage drops. This results in more efficient and reliable performance during long operational hours.
What safety features are critical in high-capacity forklift batteries?
Critical safety features in high-capacity forklift batteries include overcharge protection, thermal management, and short circuit protection. Advanced Battery Management Systems (BMS) monitor and control these aspects, preventing overcharging, overheating, and potential damage. These systems ensure the battery operates safely, even under high load and during extended use.
How to optimize charging cycles for 48V 460Ah lithium batteries?
To optimize charging cycles for a 48V 460Ah lithium battery, use an appropriate charger with a charge profile that matches the battery’s specifications. Avoid deep discharges and try to keep the battery between 20% and 80% charge for optimal lifespan. Regularly check the battery’s state of charge (SOC) and temperature to prevent overcharging or undercharging.
What thermal management systems suit 48V lithium forklift batteries?
Effective thermal management systems for 48V lithium forklift batteries include liquid cooling, air cooling, and heat-sink designs. Liquid cooling is more efficient for high-capacity batteries, maintaining optimal temperature ranges and preventing overheating. These systems help ensure the battery operates at peak performance, enhancing safety and extending battery life.
How do 48V lithium batteries compare to lead-acid in forklifts?
48V lithium batteries offer several advantages over lead-acid batteries, including longer lifespan, faster charging, and better energy efficiency. Lithium batteries require less maintenance, have higher energy density, and provide consistent power throughout their discharge cycle. Although lithium batteries have a higher initial cost, their long-term savings and performance benefits make them a cost-effective choice.
Benefits and Performance of Lithium Forklift Batteries
What are benefits of custom lithium forklift batteries?
Custom lithium forklift batteries are tailored to meet specific energy needs and operational requirements. These batteries offer optimized power output, longer lifespan, and improved charge efficiency, tailored to the equipment’s demands. They also enhance safety features, provide faster charging, and reduce downtime, making them highly suitable for industries with unique battery requirements.
How do lithium batteries outperform lead-acid for forklifts?
Lithium batteries outperform lead-acid batteries in several ways, such as offering longer cycle lives (3,000 to 5,000 cycles vs. 1,000 for lead-acid), faster charging, and greater energy efficiency. They also provide more consistent power output, require less maintenance, and operate more efficiently, especially in high-demand environments. This results in lower operational costs in the long run.
What factors influence lithium battery design for industrial equipment?
Lithium battery design for industrial equipment is influenced by factors like capacity (Ah rating), cycle life, charging speed, and size constraints. Other considerations include temperature tolerance, safety features, and Battery Management System (BMS) integration. The design also depends on the specific demands of the equipment, such as load capacity and runtime requirements.
Are lithium forklift batteries cost-effective long-term?
Yes, lithium forklift batteries are cost-effective in the long run due to their long lifespan (up to 5,000 cycles), lower maintenance costs, and faster charging. Although they have a higher upfront cost than lead-acid batteries, their durability, energy efficiency, and minimal maintenance needs result in significant savings over time.
What maintenance do custom lithium forklift batteries require?
Custom lithium forklift batteries require minimal maintenance. Basic tasks include checking the Battery Management System (BMS), ensuring proper charging practices, and inspecting the battery terminals for cleanliness. Avoid deep discharges and ensure the battery operates within recommended temperature ranges. Routine checks for proper ventilation can also help extend battery life.
How to choose a lithium battery supplier for forklifts?
When choosing a lithium battery supplier, consider their reputation, certifications (e.g., ISO 9001, UL 2054), and the quality of their after-sales support. Ensure they offer warranties, are responsive to customer inquiries, and provide a range of customization options. It’s also important to assess the supplier’s experience with forklifts and material handling equipment.
Advantages and Maintenance of Lithium Forklift Batteries
What are advantages of lithium vs lead-acid forklift batteries?
The key advantages of lithium vs lead-acid forklift batteries include longer lifespan, higher energy efficiency, and faster charging times. Lithium batteries last up to 5,000 cycles, while lead-acid batteries typically last only 1,000 cycles. Lithium batteries also require less maintenance, are more compact, and operate with higher efficiency, reducing downtime and costs.
How does deep cycle lithium battery lifespan compare?
A deep cycle lithium battery typically lasts between 3,000 to 5,000 cycles, significantly outlasting traditional lead-acid batteries, which last about 1,000 cycles. Lithium batteries also maintain consistent performance throughout their life, unlike lead-acid batteries, which experience gradual power loss over time. This extended lifespan makes them a cost-effective long-term investment.
What charging tech optimizes lithium forklift battery performance?
Fast-charging and smart charging technologies optimize lithium forklift battery performance. These systems adjust the charging rate based on the battery’s state of charge (SOC) and temperature, ensuring efficient energy usage and extending battery lifespan. Lithium batteries benefit from high-efficiency chargers, enabling faster recharging without compromising the battery’s health.
How to maintain deep cycle lithium batteries in forklifts?
Maintaining deep cycle lithium batteries involves keeping the battery within the recommended charge range (20% to 80%), avoiding deep discharges, and using the correct charger. Regularly inspect battery terminals, ensure proper ventilation, and maintain the Battery Management System (BMS). Temperature control is also crucial to prevent overheating or excessive cold exposure.
What safety features do lithium forklift batteries have?
Lithium forklift batteries incorporate several critical safety features, such as overcharge protection, short circuit protection, thermal management systems, and Battery Management Systems (BMS). These features ensure the battery operates safely, preventing issues like thermal runaway or overheating, which could damage the battery or pose safety hazards.
Are lithium forklift batteries cost-effective long-term?
Yes, lithium forklift batteries are cost-effective in the long term due to their extended lifespan (up to 5,000 cycles), lower maintenance costs, and increased operational efficiency. Although they have a higher initial cost compared to lead-acid batteries, their long-term performance and energy savings make them a more economical choice over time.
OEM Certifications and Global Lithium Battery Market
What certifications do Chinese OEM lithium battery manufacturers hold?
Chinese OEM lithium battery manufacturers typically hold certifications such as ISO 9001 for quality management, UL 2054 for safety, and CE for European compliance. These certifications ensure the batteries meet global safety and quality standards, making them suitable for industrial and commercial applications worldwide.
How do Chinese OEMs ensure lithium battery safety standards?
Chinese OEMs ensure lithium battery safety by adhering to industry standards like UL 2054, CE, and GB/T 31485. They integrate advanced Battery Management Systems (BMS), conduct extensive testing (including overcharge, over-discharge, and thermal stability tests), and utilize thermal management to prevent overheating and ensure safe battery operation.
What industries use Chinese OEM lithium batteries for machinery?
Industries such as material handling, logistics, automotive, and warehousing commonly use Chinese OEM lithium batteries for machinery. These batteries power forklifts, automated guided vehicles (AGVs), and other equipment, offering higher energy efficiency, longer lifespan, and reduced maintenance compared to traditional lead-acid batteries.
How do Chinese OEMs customize batteries for warehouse equipment?
Chinese OEMs customize lithium batteries for warehouse equipment by adjusting the voltage, capacity, and size to meet specific operational requirements. They also integrate features like Battery Management Systems (BMS) for real-time monitoring, temperature regulation, and fast charging to ensure optimal performance in demanding warehouse environments.
What are key challenges in lithium battery manufacturing in China?
Key challenges in lithium battery manufacturing in China include securing raw materials (like lithium, cobalt, and nickel), ensuring battery safety, and maintaining cost competitiveness. Environmental concerns related to battery disposal and recycling, as well as managing the supply chain for high-quality components, also pose challenges for manufacturers.
How do Chinese OEMs handle global market competition strategies?
Chinese OEMs handle global market competition by focusing on cost efficiency, advanced technology, and product customization. They leverage economies of scale to reduce production costs and invest in research and development (R&D) to stay ahead of market trends. Additionally, they expand their presence through global partnerships and certifications to meet international standards.
