Description
Our 48V 500Ah LiFePO4 Forklift Battery redefines industrial energy solutions for OEMs and wholesale buyers. As a trusted lithium battery manufacturer, we deliver unmatched performance, durability, and cost-efficiency for material handling equipment, ensuring seamless integration and long-term operational reliability.
Key Features
High-Capacity Energy Output: 48V/500Ah configuration provides 24kWh of power, enabling uninterrupted operation for heavy-duty forklifts across extended shifts.
Extended Cycle Life: 3,500+ cycles at 80% DoD minimize replacement needs, delivering 3X the lifespan of traditional lead-acid batteries.
Advanced Safety Systems: Built-in smart BMS prevents overcharge, over-discharge, and short circuits while monitoring real-time SOC, temperature, and voltage.
Rugged IP65 Design: Dustproof and waterproof construction ensures reliable performance in harsh environments, from warehouses to outdoor logistics yards.
Multi-Protocol Connectivity: RS485, CAN-bus, and 4G compatibility enable fleet-wide energy management and remote diagnostics.
Product Description
The 48V 500Ah LiFePO4 Forklift Battery by our lithium battery manufacturer team combines 50A continuous/100A peak discharge with military-grade thermal stability. Its compact footprint (800¡Á600¡Á500mm) and 350kg weight optimize space utilization in Class I-IV forklifts without compromising lift capacity. Proprietary cell balancing technology ensures <3% annual capacity degradation, backed by a 10-year design life for OEM partners.
Featuring a -30¡ãC to 50¡ãC operational range, this battery outperforms lead-acid alternatives in extreme temperatures. The modular architecture allows customized voltage configurations, while our OEM-focused engineering team supports bespoke BMS programming and terminal designs.
Performance Advantages
Rapid Recharge: Achieves 80% charge in 2 hours versus 8+ hours for equivalent lead-acid units.
Zero Maintenance: Eliminate acid refills, equalization charges, and terminal cleaning.
Energy Savings: 98% charge efficiency reduces electricity costs by 30% compared to lead-acid systems.
Safety and Durability
The UL-certified battery pack features flame-retardant casing and emergency disconnect switches. Dual cooling channels maintain optimal cell temperatures during high-load operations, while vibration-resistant mounting brackets prevent damage from uneven terrain.
Integration Options
Pre-installed CANopen protocols simplify integration with Toyota, Jungheinrich, and Crown forklift systems. Customizable LCD displays provide localized language support and fault code diagnostics, empowering operators with actionable performance insights.
As a lithium battery manufacturer specializing in OEM solutions, we offer flexible MOQs, white-label services, and regional compliance certifications (UN38.3, CE, RoHS). Upgrade your fleet with our future-proof energy technology designed for 24/7 industrial demands.
Price and Cost Factors of 48V 500Ah Lithium Forklift Batteries
What is the price of 48V 500Ah lithium forklift batteries in China?
The price of 48V 500Ah lithium forklift batteries in China generally ranges between $4,500 and $8,000. The price varies based on the manufacturer, technology used, and additional features such as battery management systems and warranty duration. Bulk orders can often attract discounts, making large-scale procurement more cost-effective.
Factors affecting 48V 500Ah lithium battery costs in China
Several factors affect the 48V 500Ah lithium battery cost in China, including the price of raw materials like lithium, cobalt, and nickel, battery technology advancements, and the manufacturer’s production efficiency. Additionally, factors such as certifications, warranty duration, and shipping costs can influence the final price.
Compare Chinese suppliers for 48V 500Ah forklift batteries
Major Chinese suppliers of 48V 500Ah lithium forklift batteries include BYD, CATL, and Gotion High-Tech. These companies offer competitive pricing and advanced technologies, such as fast charging and long cycle life. BYD is known for its robust after-sales support, while CATL leads in high-capacity energy solutions.
Price trends for 48V 500Ah lithium batteries in China
The price of 48V 500Ah lithium batteries in China has seen a decreasing trend in recent years due to technological advancements and improvements in manufacturing efficiency. With rising demand for clean energy solutions, prices are expected to stabilize while remaining competitive. Supply chain disruptions or raw material shortages can still cause temporary price hikes.
How do Chinese lithium battery prices compare globally?
Chinese lithium battery prices tend to be more competitive compared to other regions, particularly Europe and North America. This is due to lower manufacturing costs, economies of scale, and access to raw materials in China. However, while the price is lower, the quality of Chinese batteries is often on par with international standards.
Impact of quality on 48V 500Ah lithium battery pricing
The quality of a 48V 500Ah lithium battery directly impacts its pricing. Higher quality batteries, featuring better battery management systems (BMS), longer lifespans, and superior thermal management, typically cost more upfront. However, they offer better performance and durability, leading to lower maintenance costs and improved long-term value.
Chinese Suppliers, Certifications, and Technology Trends
Top Chinese lithium forklift battery manufacturers?
Leading Chinese manufacturers of lithium forklift batteries include BYD, CATL, and Gotion High-Tech. These companies are known for their high-performance batteries, long lifespan, and robust after-sales service. They offer advanced lithium technologies, such as fast-charging capabilities and energy-efficient solutions, ensuring optimal performance for industrial forklifts.
How to choose a reliable Chinese supplier?
To choose a reliable Chinese supplier, consider factors like certifications (ISO 9001, CE), customer reviews, production capacity, and the ability to provide technical support. Suppliers with established reputations for delivering consistent, high-quality products, and offering comprehensive warranties, should be prioritized to ensure long-term satisfaction and reliable battery performance.
Key certifications for Chinese lithium forklift batteries?
Chinese lithium forklift batteries often hold key certifications such as ISO 9001 (quality management), CE (European compliance), and UL 2054 (safety standard for lithium-ion batteries). These certifications ensure that the batteries meet global safety, performance, and environmental standards, which are essential for maintaining reliable and safe operation in forklifts.
Latest tech trends in Chinese lithium forklift batteries?
The latest technological trends in Chinese lithium forklift batteries include faster charging times, improved battery management systems (BMS), and enhanced thermal management to prevent overheating. Additionally, manufacturers are focusing on increasing energy density and enhancing battery lifespan, ensuring that lithium batteries offer maximum performance and efficiency in industrial environments.
Cost comparison of Chinese vs global manufacturers?
Chinese lithium forklift batteries are typically more affordable compared to global manufacturers, such as those from Europe and North America. The cost advantage stems from lower labor costs, greater access to raw materials, and economies of scale in China. Despite the price difference, Chinese batteries often meet international safety and performance standards, offering competitive quality.
Maintenance requirements for Chinese lithium forklift batteries?
Chinese lithium forklift batteries require minimal maintenance compared to lead-acid batteries. They do not need frequent water refills or equalization charges. Regular checks of the battery management system (BMS) and cleaning of terminals are sufficient. Proper storage and avoiding overcharging also help extend battery life. Lithium batteries generally have lower long-term maintenance costs.
High-Capacity Lithium Batteries for Forklifts
What are high-capacity lithium batteries’ key specifications?
High-capacity lithium batteries for forklifts typically feature high energy density, such as 48V 500Ah, which provides long runtimes and rapid charging. These batteries include an advanced Battery Management System (BMS) to ensure safety, monitor performance, and extend the life of the battery. They are designed to support heavy-duty operations in high-demand environments.
How do lithium batteries improve warehouse machinery efficiency?
Lithium batteries improve warehouse machinery efficiency by providing consistent power output, which ensures that equipment operates at peak performance throughout the workday. Their ability to charge quickly reduces downtime, and their lightweight design reduces energy consumption, leading to overall increased productivity and reduced operational costs.
What safety standards govern warehouse lithium battery usage?
Lithium battery usage in warehouses is governed by safety standards such as UL 2054, UN38.3 for transport, and CE certifications. These standards ensure the battery is safe for use, particularly in industrial environments. Additionally, guidelines for proper installation, charging, and maintenance are critical to ensure safe operations.
What is the lifespan of warehouse machinery lithium batteries?
The lifespan of warehouse machinery lithium batteries can range between 3,000 to 5,000 charge cycles, far surpassing lead-acid batteries, which typically last between 1,000 and 1,500 cycles. With proper care and maintenance, lithium batteries can operate for 8 to 10 years, providing significant long-term savings and reducing downtime.
How to maintain lithium batteries for optimal warehouse performance?
To maintain lithium batteries for optimal warehouse performance, ensure regular checks of the battery management system (BMS), keep terminals clean, and avoid overcharging. Storing batteries in a cool, dry place, and ensuring they are charged when needed, can also help extend their lifespan and maintain performance.
What environmental impacts do warehouse lithium batteries have?
Lithium batteries have lower environmental impacts compared to lead-acid batteries. They are more energy-efficient, require fewer resources for manufacturing, and have a longer lifespan, which reduces waste. Additionally, lithium batteries are recyclable, and efforts are being made to improve their sustainability through better recycling technologies.
CE Certification, Safety Standards, and Benefits of Lithium Batteries
What are CE certification requirements for forklift batteries?
CE certification for forklift batteries ensures compliance with European Union safety, health, and environmental protection standards. Requirements include meeting specific electrical and mechanical safety standards, proper labeling, and adhering to environmental regulations like RoHS (Restriction of Hazardous Substances). Batteries must undergo rigorous testing to achieve CE certification.
How to identify reliable 48V lithium forklift battery suppliers?
To identify a reliable 48V lithium forklift battery supplier, check for certifications (CE, ISO 9001, UL), review customer feedback, and confirm their manufacturing capabilities. A good supplier should provide technical support, offer warranties, and have a proven track record of delivering durable and high-performance batteries for forklifts.
What are benefits of 48V lithium batteries over lead-acid?
48V lithium batteries offer several advantages over lead-acid batteries, including longer lifespan, faster charging times, and lower maintenance. Lithium batteries also provide higher energy density, enabling forklifts to run for longer periods with fewer charge cycles. This translates to lower operational costs and improved productivity in industrial settings.
Are CE-certified lithium batteries compliant with safety standards?
Yes, CE-certified lithium batteries are compliant with European safety standards. They have undergone rigorous testing to ensure they meet electrical, thermal, and mechanical safety requirements. Compliance with CE certification ensures that the batteries are safe to use in industrial applications and are suitable for the global market.
Which countries supply CE-certified forklift batteries globally?
Countries like China, Germany, and South Korea are major suppliers of CE-certified forklift batteries. Chinese manufacturers, in particular, supply a large portion of CE-certified batteries due to their efficient production processes and competitive pricing. These batteries are used in various industries worldwide, from warehousing to logistics.
How does CE certification impact forklift battery pricing?
CE certification can add to the cost of forklift batteries due to the extensive testing and compliance processes required. However, it also ensures the battery’s safety and compatibility with European markets. While CE-certified batteries may cost slightly more, the added safety and regulatory compliance make them a valuable investment.
Advantages, Cost-Savings, and Innovations of Lithium Batteries
What are long lifespan lithium batteries’ advantages for forklifts?
Long lifespan lithium batteries offer several advantages, such as fewer replacements and lower total cost of ownership over time. These batteries can last up to 3,000 charge cycles, far outlasting lead-acid batteries. Their higher energy density also improves forklift performance, reducing downtime and increasing productivity in the long run.
How do lithium batteries reduce industrial forklift operational costs?
Lithium batteries reduce industrial forklift operational costs by offering higher efficiency and lower maintenance. They require fewer replacements, charge faster, and provide consistent power output. As a result, businesses experience reduced downtime, longer operational hours, and lower electricity costs, leading to significant long-term savings.
What maintenance do lithium batteries require in industrial forklifts?
Lithium batteries in industrial forklifts require minimal maintenance. The Battery Management System (BMS) monitors the battery’s health, and occasional checks of the terminals and battery temperature are sufficient. Unlike lead-acid batteries, they do not require water refills or frequent maintenance, saving time and costs in the long term.
Why are lithium batteries replacing lead-acid in industrial forklifts?
Lithium batteries are replacing lead-acid in industrial forklifts due to their longer lifespan, faster charging times, and low maintenance needs. They also provide better performance and consistent power output, which enhances forklift productivity. As a result, businesses are turning to lithium batteries to reduce operational costs and improve efficiency.
How does fast charging impact lithium forklift battery lifespan?
Fast charging does not significantly impact lithium forklift battery lifespan if the charging system is designed correctly. Lithium batteries are designed to handle fast charging without degrading quickly. In fact, their ability to charge rapidly helps reduce downtime and allows forklifts to operate more efficiently, leading to higher productivity.
Can lithium batteries improve sustainability in warehouse operations?
Yes, lithium batteries can improve sustainability in warehouse operations. They are more energy-efficient, require fewer resources for manufacturing, and have a longer lifespan compared to lead-acid batteries. Additionally, their recyclability and reduced environmental footprint help warehouse operations meet sustainability goals, leading to a more eco-friendly business model.
China OEM Lithium Batteries for Logistics
What are China OEM lithium battery advantages for logistics?
China OEM lithium batteries for logistics offer competitive pricing, long-lasting durability, and fast-charging capabilities. These batteries are designed to enhance the efficiency of material handling equipment, reducing downtime and increasing productivity. Additionally, OEM suppliers provide customization options tailored to specific logistical needs, improving overall operations.
What logistics equipment uses China OEM lithium batteries?
China OEM lithium batteries are used in various logistics equipment such as electric forklifts, pallet jacks, and reach trucks. Their high energy density and long cycle life make them ideal for material handling, ensuring reliable performance in demanding warehouse environments.
How customizable are China OEM lithium battery solutions?
China OEM lithium battery solutions are highly customizable. Manufacturers offer a range of configurations based on voltage, capacity, and size to meet specific logistical needs. They can also incorporate features like Battery Management Systems (BMS) and advanced thermal management, ensuring the batteries perform optimally in diverse environments.
What safety standards do China OEM lithium batteries meet?
China OEM lithium batteries typically meet international safety standards such as UL 2054, CE, and UN38.3 for safe transport. These certifications ensure that the batteries are designed and manufactured to prevent overheating, short circuits, and other potential hazards, making them safe for use in industrial settings.
How do China OEM lithium batteries compare cost-efficiency?
China OEM lithium batteries offer excellent cost-efficiency compared to international brands. Their lower manufacturing and labor costs, coupled with high production volumes, enable Chinese suppliers to offer competitive prices without sacrificing quality. These batteries provide reliable performance and long-term savings, making them a popular choice for businesses seeking value.
What innovations exist in China OEM lithium logistics batteries?
China OEM lithium logistics batteries are incorporating innovations such as fast-charging technology, advanced Battery Management Systems (BMS), and improved thermal management. These enhancements increase battery life, charging speed, and overall operational efficiency, making them ideal for demanding logistics environments that require consistent and reliable performance.
